Kia Optima: Disassembly - Steering Gear box. Repair procedures - Electric Power Steering - Steering System - Kia Optima TF 2011-2025 Service ManualKia Optima: Disassembly

1. Remove the dust packing & cap (A) from the pinion housing.

2. Loosen the lock nut and then remove the tie rod end (B) and lock nut (A) from the tie rod.

3. Remove the bellows clip (A) and band (B) and then pull the bellows (C) away from the end of the tie rod.

4. Remove the tie rod (B) from the rack bar (A) by unscrewing the tie rod inner ball joint.

5. Remove the plug (A) from the pinion housing.

6. Remove the oil seal (B) from the plug (A).

7. Remove the yoke plug (A) and spring (B) and then pull out the support yoke (C).

8. Remove the O-ring (B) from the support yoke assembly (A).

9. Pull the pinion assembly (A) out of the pinion housing.

10. Pull the rack bar (A) out of the rack housing.

11. Reassembly is the reverse of the disassembly.

Replacement
1. Remove the front wheel & tire. Tightening torque : 88.3 ~ 107.9N.m (9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft) ...

Inspection
1. Rack bar A. Check the rack gear for damage. B. Check the rack bar for bend and deformation. 2. ...

See also:

Owner Maintenance Schedule
The owner or a qualified service technician should perform these vehicle inspections at the indicated intervals to ensure safe and dependable operation. Bring any problem to the attention of an aut ...

Opening the Hood
1. Pull the release lever on the lower left side of the instrument panel to unlatch the hood. 2. Go to the front of the vehicle, slightly raise the hood, pull up on the secondary latch and li ...

General Safety Information and Caution
Instructions When Handling Refrigerant 1. R-134a liquid refrigerant is highly volatile. A drop on the skin of your hand could result in localized frostbite. When handling the refrige ...

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