Kia Optima: Installation
| 1. |
Install the brake pedal assembly
in dash panel.
|
| 2. |
Pre-tighten the bracket fixing
bolt(B) in dash panel.
|
| 3. |
Install the brake booster and
brake pedal member fixing nut securely.
Tightening torque:12.7
~ 15.7 N.m (1.3 ~ 1.6 kgf.m, 9.4 ~ 11.6 lb-ft)
|
|
| 4. |
Tighten the bolt (B) securely
in dash panel.
Tightening torque:9.8 ~
14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.8 lb-ft)
|
|
| 5. |
Install the snap pin (A) and
clevis pin (B).
| •
|
Before installing
the pin, apply the grease to the clevis pin. |
| •
|
Use a new snap
pin whenever installing. |
|
|
| 6. |
Install the stop lamp switch
securely. |
| 7. |
Connect the stop lamp switch
connector (A).
|
| 8. |
Adjust the brake pedal height
and free play. |
| 9. |
Check the brake pedal operation
after installing the brake pedal. |
| 10. |
Install the steering column shaft
assembly. |
| 11. |
Install the shower duct (A).
|
| 12. |
Install the reinforcing panel
and crash pad lower panel. |
| 13. |
Reconnect the battery negative
cable. |
Stop lamp switch clearance adjustment
If the gap between stop lamp switch and bracket is not 1.0 ~ 2.0mm(0.04~ 0.08in),
conform to below.
1.
Disconnect the stop lamp switch
...
Components
1. Guide rod bolt
2. Bleed screw
3. Caliper carrier
4. Caliper body
5. Inner pad shim
6. Brake pad
7. Pad retainer
...
See also:
Troubleshooting
Troubleshooting
1.
The lamp switch inputs can be
checked using the GDS.
2.
To check the input value of lamp
switch, select option "Body Control Module".
...
Fluid. Components and Components Location
Components Location
1. Injection hole(eyebolt)
2. Oil level plug
3. Oil drain plug
...
Removal
1.
Disconnect the negative (-) battery
terminal.
2.
Remove the lower (A) after loosening
the mounting screws.(Refer to the BD group - "Crash pad")
...
Adjustment
Front Disc Brake. Components and Components Location