Kia Optima: Installation
1. |
Install the brake pedal assembly
in dash panel.

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2. |
Pre-tighten the bracket fixing
bolt(B) in dash panel.

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3. |
Install the brake booster and
brake pedal member fixing nut securely.
Tightening torque:12.7
~ 15.7 N.m (1.3 ~ 1.6 kgf.m, 9.4 ~ 11.6 lb-ft)
|

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4. |
Tighten the bolt (B) securely
in dash panel.
Tightening torque:9.8 ~
14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.8 lb-ft)
|

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5. |
Install the snap pin (A) and
clevis pin (B).

•
|
Before installing
the pin, apply the grease to the clevis pin. |
•
|
Use a new snap
pin whenever installing. |
|
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6. |
Install the stop lamp switch
securely. |
7. |
Connect the stop lamp switch
connector (A).

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8. |
Adjust the brake pedal height
and free play. |
9. |
Check the brake pedal operation
after installing the brake pedal. |
10. |
Install the steering column shaft
assembly. |
11. |
Install the shower duct (A).

|
12. |
Install the reinforcing panel
and crash pad lower panel. |
13. |
Reconnect the battery negative
cable. |
Stop lamp switch clearance adjustment
If the gap between stop lamp switch and bracket is not 1.0 ~ 2.0mm(0.04~ 0.08in),
conform to below.
1.
Disconnect the stop lamp switch
...
Components
1. Guide rod bolt
2. Bleed screw
3. Caliper carrier
4. Caliper body
5. Inner pad shim
6. Brake pad
7. Pad retainer
...
See also:
Heater Unit. Repair procedures
Replacement
1.
Disconnect the negative (-) battery
terminal.
2.
Recover the refrigerant with
a recovery/ recycling/ charging station.
3.
When the e ...
Checking the Coolant Level
WARNING - Removing Radiator Cap
Never attempt to remove the radiator cap while the engine is operating.
Doing so might lead to cooling system and engine damage and could result in
serio ...
Inspection
1.
Check the plated parts of the
disc & hub assembly (A) for color changes, peeling or other damage. If there
is damage, replace the clutch set.
2.
Check the pull ...