Kia Optima: Intercooler. Repair procedures
Removal and Installation
| 1. |
Disconnect the battery terminals.
(Refer to Engine and transaxle assembly in this group) |
| 2. |
Remove the air cleaner assembly
and the intercooler inlet/outlet hoses. (Refer to Engine and transaxle assembly
in this group) |
| 3. |
Remove the battery and battery
tray. (Refer to Engine and transaxle assembly in this group) |
| 4. |
Remove the under covers. (Refer
to Engine and transaxle assembly in this group) |
| 5. |
Remove the intercooler upper
mounting bracket (A).
Tightening torque3.9 ~
5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)
|
|
| 6. |
Remove the intercooler (A) after
removing the air guide (B)
Tightening torqueAir guide
bolts:
4.9 ~ 7.8 N.m (0.5 ~ 0.8 kgf.m, 3.6 ~ 5.8 lb-ft)
|
|
| 7. |
Installation is reverse order
of removal. |
Components
1. Recirculation hose
2. Intercooler inlet hose A
3. Intercooler inlet pipe
4. Intercooler inlet hose B
5. Recirculation Solenoid Valve
6. Boost press ...
Components
1. Front muffler
2. Catalytic converter & center muffler assembly
3. Main muffler
4. Gasket
5. Hanger
...
See also:
Components and Components Location
Components
1. Front seat belt2. Height adjuster3. Rear seat belt [RH]4. Rear center seat belt5. Rear seat belt [LH]6. Rear seat belt buckle
...
Parking Brake
• To set the parking brake, pull the parking brake handle fully and firmly upward
while applying the service brake.
• To release the parking brake, pull the handle up slightly and push the rele ...
Inspection
1.
Check the hub for cracks and
the splines for wear.
2.
Check the brake disc for scoring
and damage.
3.
Check the rear axle carrier for
cracks.
...
Intercooler. Components and Components Location
Muffler. Components and Components Location