Kia Optima: Intercooler. Repair procedures - Intake And Exhaust System - Engine Mechanical System - Kia Optima TF 2011-2019 Service ManualKia Optima: Intercooler. Repair procedures

Removal and Installation

1. Disconnect the battery terminals. (Refer to Engine and transaxle assembly in this group)
2. Remove the air cleaner assembly and the intercooler inlet/outlet hoses. (Refer to Engine and transaxle assembly in this group)
3. Remove the battery and battery tray. (Refer to Engine and transaxle assembly in this group)
4. Remove the under covers. (Refer to Engine and transaxle assembly in this group)
5. Remove the intercooler upper mounting bracket (A).

Tightening torque

3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)


6. Remove the intercooler (A) after removing the air guide (B)

Tightening torque

Air guide bolts:

4.9 ~ 7.8 N.m (0.5 ~ 0.8 kgf.m, 3.6 ~ 5.8 lb-ft)

7. Installation is reverse order of removal.

Intercooler. Components and Components Location
Components   1. Recirculation hose 2. Intercooler inlet hose A 3. Intercooler inlet pipe 4. Intercooler inlet hose B 5. Recirculation Solenoid Valve 6. Boost press ...

Muffler. Components and Components Location
Components   1. Front muffler 2. Catalytic converter & center muffler assembly 3. Main muffler 4. Gasket 5. Hanger ...

See also:

Power Seat Motor. Repair procedures
Inspection Power Seat Motor 1. Disconnect the connectors for each motor.A : Front height motor B : Slide motorC : Rear height motor D : Recline motorE : Lumber support motor ...

Schematic Diagrams
Circuit Diagram ...

Identification Number Description. Vehicle Identification Number
1. World Manufacturer Identifier (WMI)- KNA (Korea) : Passenger vehicle, MPV(Multipurpose Passenger Vehicle)/SUV(Sports Utility Vehicle)/RV(Recreational Vehicle) - 5XX (U. ...

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