Kia Optima: Intercooler. Repair procedures - Intake And Exhaust System - Engine Mechanical System - Kia Optima TF 2011-2019 Service ManualKia Optima: Intercooler. Repair procedures

Removal and Installation

1. Disconnect the battery terminals. (Refer to Engine and transaxle assembly in this group)
2. Remove the air cleaner assembly and the intercooler inlet/outlet hoses. (Refer to Engine and transaxle assembly in this group)
3. Remove the battery and battery tray. (Refer to Engine and transaxle assembly in this group)
4. Remove the under covers. (Refer to Engine and transaxle assembly in this group)
5. Remove the intercooler upper mounting bracket (A).

Tightening torque

3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)


6. Remove the intercooler (A) after removing the air guide (B)

Tightening torque

Air guide bolts:

4.9 ~ 7.8 N.m (0.5 ~ 0.8 kgf.m, 3.6 ~ 5.8 lb-ft)

7. Installation is reverse order of removal.

Intercooler. Components and Components Location
Components   1. Recirculation hose 2. Intercooler inlet hose A 3. Intercooler inlet pipe 4. Intercooler inlet hose B 5. Recirculation Solenoid Valve 6. Boost press ...

Muffler. Components and Components Location
Components   1. Front muffler 2. Catalytic converter & center muffler assembly 3. Main muffler 4. Gasket 5. Hanger ...

See also:

General Information
General Information The supplemental restraint system (SRS) is designed to supplement the seat belt to help reduce the risk or severity of injury to the driver and passenger by activating and dep ...

Components and Components Location
Components Location 1. AVN (A/V & Navigation head unit) 2. Midrange speaker 3. External amplifier 4. Roof antenna (GPS + SDARS) 5. Front door speaker 6. Rear speak ...

Removal
1. Remove the battery and the battery tray. (Refer to "Charging system" in EE group.) 2. Remove the under cover (A). Tightening torque:7.8 ~ 11 ...

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