Kia Optima: Intercooler. Repair procedures - Intake And Exhaust System - Engine Mechanical System - Kia Optima TF 2011-2020 Service ManualKia Optima: Intercooler. Repair procedures

Removal and Installation

1. Disconnect the battery terminals. (Refer to Engine and transaxle assembly in this group)
2. Remove the air cleaner assembly and the intercooler inlet/outlet hoses. (Refer to Engine and transaxle assembly in this group)
3. Remove the battery and battery tray. (Refer to Engine and transaxle assembly in this group)
4. Remove the under covers. (Refer to Engine and transaxle assembly in this group)
5. Remove the intercooler upper mounting bracket (A).

Tightening torque

3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)


6. Remove the intercooler (A) after removing the air guide (B)

Tightening torque

Air guide bolts:

4.9 ~ 7.8 N.m (0.5 ~ 0.8 kgf.m, 3.6 ~ 5.8 lb-ft)

7. Installation is reverse order of removal.

Intercooler. Components and Components Location
Components   1. Recirculation hose 2. Intercooler inlet hose A 3. Intercooler inlet pipe 4. Intercooler inlet hose B 5. Recirculation Solenoid Valve 6. Boost press ...

Muffler. Components and Components Location
Components   1. Front muffler 2. Catalytic converter & center muffler assembly 3. Main muffler 4. Gasket 5. Hanger ...

See also:

Components and Components Location
Components 1. Front seat belt2. Height adjuster3. Rear seat belt [RH]4. Rear center seat belt5. Rear seat belt [LH]6. Rear seat belt buckle ...

Parking Brake
Х To set the parking brake, pull the parking brake handle fully and firmly upward while applying the service brake. Х To release the parking brake, pull the handle up slightly and push the rele ...

Inspection
1. Check the hub for cracks and the splines for wear. 2. Check the brake disc for scoring and damage. 3. Check the rear axle carrier for cracks. ...

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