Kia Optima: Intercooler. Repair procedures
Removal and Installation
| 1. |
Disconnect the battery terminals.
(Refer to Engine and transaxle assembly in this group) |
| 2. |
Remove the air cleaner assembly
and the intercooler inlet/outlet hoses. (Refer to Engine and transaxle assembly
in this group) |
| 3. |
Remove the battery and battery
tray. (Refer to Engine and transaxle assembly in this group) |
| 4. |
Remove the under covers. (Refer
to Engine and transaxle assembly in this group) |
| 5. |
Remove the intercooler upper
mounting bracket (A).
Tightening torque3.9 ~
5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)
|
|
| 6. |
Remove the intercooler (A) after
removing the air guide (B)
Tightening torqueAir guide
bolts:
4.9 ~ 7.8 N.m (0.5 ~ 0.8 kgf.m, 3.6 ~ 5.8 lb-ft)
|
|
| 7. |
Installation is reverse order
of removal. |
Components
1. Recirculation hose
2. Intercooler inlet hose A
3. Intercooler inlet pipe
4. Intercooler inlet hose B
5. Recirculation Solenoid Valve
6. Boost press ...
Components
1. Front muffler
2. Catalytic converter & center muffler assembly
3. Main muffler
4. Gasket
5. Hanger
...
See also:
One person per belt
Two people (including children) should never attempt to use a single seat belt.
This could increase the severity of injuries in case of an accident. ...
Inspection
Sprockets, Chain Tensioner, Chain Guide, Chain Tensioner Arm
1.
Check the camshaft sprocket and
crankshaft sprocket for abnormal wear, cracks, or damage. Replace as necessary.
...
Disassembly
-
Do not work in a dusty
or dirty place.
-
Do not touch the circuit
board with ...
Intercooler. Components and Components Location
Muffler. Components and Components Location