Kia Optima: Intercooler. Repair procedures - Intake And Exhaust System - Engine Mechanical System - Kia Optima TF 2011-2019 Service ManualKia Optima: Intercooler. Repair procedures

Removal and Installation

1. Disconnect the battery terminals. (Refer to Engine and transaxle assembly in this group)
2. Remove the air cleaner assembly and the intercooler inlet/outlet hoses. (Refer to Engine and transaxle assembly in this group)
3. Remove the battery and battery tray. (Refer to Engine and transaxle assembly in this group)
4. Remove the under covers. (Refer to Engine and transaxle assembly in this group)
5. Remove the intercooler upper mounting bracket (A).

Tightening torque

3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)


6. Remove the intercooler (A) after removing the air guide (B)

Tightening torque

Air guide bolts:

4.9 ~ 7.8 N.m (0.5 ~ 0.8 kgf.m, 3.6 ~ 5.8 lb-ft)

7. Installation is reverse order of removal.

Intercooler. Components and Components Location
Components   1. Recirculation hose 2. Intercooler inlet hose A 3. Intercooler inlet pipe 4. Intercooler inlet hose B 5. Recirculation Solenoid Valve 6. Boost press ...

Muffler. Components and Components Location
Components   1. Front muffler 2. Catalytic converter & center muffler assembly 3. Main muffler 4. Gasket 5. Hanger ...

See also:

Starting the engine with an ignition key
1. Make sure the parking brake is applied. 2. Manual Transaxle - Depress the clutch pedal fully and shift the transaxle into Neutral. Keep the clutch pedal and brake pedal depressed while turning t ...

Special Service Tools
Special Service Tools Tool(Number and Name) Illustration Use 09581-11000 Piston expander Spreading the front and rear ...

Rearview camera
The rearview camera will activate when the back-up light is ON with the ignition switch ON and the shift lever in the R position. This system is a supplemental system that shows behind the vehi ...

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