Kia Optima: Installation
| 1. |
The key of crankshaft should
be aligned with the mating face of main bearing cap. As a result of this,
the piston of No.1 cylinder is placed at the top dead center on compression
stroke. |
| 2. |
Confirm the balance shaft & oil
pump module timing mark. Timing marks to be visually aligned with centers
of adjacent cast timing notche.
|
| 3. |
Install the balance shaft & oil
pump module (A) with the chain (B) and the sprocket (C).
|
The timing marks of balance shaft & oil pump module sprocket and
crankshaft sprocket should be matched with the timing marks (color
link) of balance shaft chain. |
Tightening order
| (1) |
Tighten the bolts in
order number as shown with seating torque 26.4 N.m (3.0kgf.m, 21.7
lb-ft) and then loosen the bolts as reverse tightening order. (6-5-4-3-2-1). |
| (2) |
Using the SST (09221-4A000),
tighten the bolts as specified tightening order in same increments
as follows.
Tightening torque
:Bolts (A) (M9x181.5) : 22.6~26.5N.m (2.3~2.7kgf.m, 16.6~19.5lb-ft)
+ 88~92°
Bolts (B) (M9x95) : 22.6~26.5N.m (2.3~2.7kgf.m, 16.6~19.5lb-ft)
+ 43~47°
|
|
|
| 4. |
Install the balance shaft chain
guide (D).
Tightening torque :9.8
~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
|
|
| 5. |
Install the balance shaft chain
tensioner arm (C).
Tightening torque :9.8
~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
|
|
| 6. |
Install the balance shaft chain
hydraulic tensioner (B) then remove the stopper pin (A).
Tightening torque :9.8
~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
|
|
| 7. |
Confirm the timing marks. |
| 8. |
Remove the stopper pin (A) of
balance shaft module.
|
| 9. |
Install the timing chain. (Refer
to Timing system in this group) |
1.
Remove the timing chain. (Refer
to Timing system in this group)
2.
Install a stopper pin (A) after
compressing the balance shaft chain tensioner.
3.
...
See also:
Removal
1.
Loosen the drain plug, and drain
the coolant. Remove the radiator cap to speed draining.
2.
Disconnect the oil cooler coolant
hoses (A).
3.
...
Installation
1.
Install the washer reservoir.
Before installing the pump motor, check the filter for foreign materi ...
Inspection
Rain Sensing Wiper
1.
In IGN2 ON state, if auto switch
input (LIN communication) is ON then both wiper low relay and wiper high
relay outputs are controlled by the rain sensor input s ...
Removal
