Kia Optima: Disassembly - Starter. Repair procedures - Starting System - Engine Electrical System - Kia Optima TF 2011-2020 Service ManualKia Optima: Disassembly

1. Disconnect the M-terminal (A) on the magnet switch assembly (B).

[REMY]

[VALEO]

[VALEO]

2. After loosening the screws (A), detach the magnet switch assembly (B).

[REMY]

[VALEO]

[VALEO]

3. Loosen the through bolts (A).

[REMY]

[VALEO]

[VALEO]

4. Remove the brush holder assembly (A), yoke (B) and armature (C).

[REMY]

[VALEO]

[VALEO]

5. REMY : Remove the lever plate (B) and lever packing (A).

VALEO : Remove the lever stop (A).

VALEO : Remove the lever stop (A).

6. Remove the packing (A) and shield (B). (REMY only)

7. Disconnect the planet gear (A). (REMY only)

8. Disconnect the planet shaft assembly (or reducer assembly) (A) and lever (B).

[REMY]

[VALEO]

[VALEO]

9. Press the stopper (A) using a socket (B).

10. After removing the stop ring (A) using stop ring pliers (B).

11. Disconnect the stopper (A), overrunning clutch (B), internal gear (C), planet shaft (or drive shaft) (D) and/or gasket sheet (E).

[REMY]

[VALEO]

[VALEO]

12. Reassembly is the reverse of disassembly.
Using a suitable pulling tool (A), pull the overrunning clutch stopper (C) over the stop ring (B).


Removal and Installation
1. Remove the engine cover. 2. Disconnect the battery negative terminal (A). Tightening torque :4.0 ~ 6.0N.m (0.4 ~ 0.6kgf.m, 3.0 ~ 4.4lb-ft) ...

Inspection
Armature Inspection And Test 1. Remove the starter. 2. Disassemble the starter as shown at the beginning of this procedure. ...

See also:

Inspection
1. The SJB can be diagnosed by using the GDS. The SJB communicates with the GDS which then displays inputs and outputs along with codes. 2. To diagnose the SJB functi ...

Recommended SAE viscosity number
CAUTION Always be sure to clean the area around any filler plug, drain plug, or dipstick before checking or draining any lubricant. This is especially important in dusty or sandy areas and ...

Charging System Warning
This warning light indicates a malfunction of either the generator or electrical charging system. If the warning light illuminates while driving: 1. Drive to the nearest safe location and careful ...

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