Kia Optima: Disassembly

1.	Disconnect the M-terminal (A) on the magnet switch assembly (B). [REMY] [VALEO]

2.	After loosening the screws (A), detach the magnet switch assembly (B). [REMY] [VALEO]

3.	Loosen the through bolts (A). [REMY] [VALEO]

4.	Remove the brush holder assembly (A), yoke (B) and armature (C). [REMY] [VALEO]

5.	REMY : Remove the lever plate (B) and lever packing (A). VALEO : Remove the lever stop (A).

6.	Remove the packing (A) and shield (B). (REMY only)

7.	Disconnect the planet gear (A). (REMY only)

8.	Disconnect the planet shaft assembly (or reducer assembly) (A) and lever (B). [REMY] [VALEO]

9.	Press the stopper (A) using a socket (B).

10.	After removing the stop ring (A) using stop ring pliers (B).

11.	Disconnect the stopper (A), overrunning clutch (B), internal gear (C), planet shaft (or drive shaft) (D) and/or gasket sheet (E). [REMY] [VALEO]

12.

Reassembly is the reverse of disassembly.

Using a suitable pulling tool (A), pull the overrunning clutch stopper (C) over the stop ring (B).

Removal and Installation

1. Remove the engine cover. 2. Disconnect the battery negative terminal (A). Tightening torque :4.0 ~ 6.0N.m (0.4 ~ 0.6kgf.m, 3.0 ~ 4.4lb-ft) ...

Inspection

Armature Inspection And Test 1. Remove the starter. 2. Disassemble the starter as shown at the beginning of this procedure. ...

See also:

Starting the Engine
1. Make sure the parking brake is applied. 2. Manual Transmission - Depress the clutch pedal fully and shift the transmission into Neutral. Keep the clutch pedal depressed while turning the ignitio ...

Explanation of scheduled maintenance items
Engine oil and filter The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions, more frequent oil an ...

Installation
1. Hold the timing chain, and place the intake CVVT & camshaft assembly. 2. Place the exhaust CVVT & camshaft assembly after releasing the ratchet of the timi ...

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