Kia Optima: Disassembly - Starter. Repair procedures - Starting System - Engine Electrical System - Kia Optima TF 2011-2020 Service ManualKia Optima: Disassembly

1. Disconnect the M-terminal (A) on the magnet switch assembly (B).

[REMY]

[VALEO]

[VALEO]

2. After loosening the screws (A), detach the magnet switch assembly (B).

[REMY]

[VALEO]

[VALEO]

3. Loosen the through bolts (A).

[REMY]

[VALEO]

[VALEO]

4. Remove the brush holder assembly (A), yoke (B) and armature (C).

[REMY]

[VALEO]

[VALEO]

5. REMY : Remove the lever plate (B) and lever packing (A).

VALEO : Remove the lever stop (A).

VALEO : Remove the lever stop (A).

6. Remove the packing (A) and shield (B). (REMY only)

7. Disconnect the planet gear (A). (REMY only)

8. Disconnect the planet shaft assembly (or reducer assembly) (A) and lever (B).

[REMY]

[VALEO]

[VALEO]

9. Press the stopper (A) using a socket (B).

10. After removing the stop ring (A) using stop ring pliers (B).

11. Disconnect the stopper (A), overrunning clutch (B), internal gear (C), planet shaft (or drive shaft) (D) and/or gasket sheet (E).

[REMY]

[VALEO]

[VALEO]

12. Reassembly is the reverse of disassembly.
Using a suitable pulling tool (A), pull the overrunning clutch stopper (C) over the stop ring (B).


Removal and Installation
1. Remove the engine cover. 2. Disconnect the battery negative terminal (A). Tightening torque :4.0 ~ 6.0N.m (0.4 ~ 0.6kgf.m, 3.0 ~ 4.4lb-ft) ...

Inspection
Armature Inspection And Test 1. Remove the starter. 2. Disassemble the starter as shown at the beginning of this procedure. ...

See also:

Troubleshooting
Trouble Shooting Ignition System Symptom Suspect area Remedy Engine will not start or is hard to start (Cranks OK) Ignition lock switch ...

Immobilizer Control Unit. Repair procedures
Replacement 1. Disconnect the negative (-) battery terminal. 2. Remove the crash pad lower panel. (Refer to the BD group - "Crash pad") 3. ...

Inspection
1. The SJB can be diagnosed by using the GDS. The SJB communicates with the GDS which then displays inputs and outputs along with codes. 2. To diagnose the SJB functi ...

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