Kia Optima: Replacement
Trunk Lid Assembly Replacement
• |
When removing and installing
the trunk lid, an assistant is necessary. |
• |
Wear gloves to protect
hands from injury. |
|
1. |
Loosen the trunk inside handle
(A) mounting screws.
|
2. |
Detach the clips, then remove
the trunk lid trim (A).
|
3. |
Disconnect wiring (B) and connectors. |
4. |
After loosening the mounting
bolts, then remove the trunk lid (A).
Tightening torque:6.9~8.8
N.m (0.7~0.9 kgf.m, 5.1~6.5 lb-ft)
|
|
5. |
Installation is the reverse of
removal.
•
|
Replace any damaged
clips. |
|
|
Trunk Lid Weatherstrip Replacement
1. |
Remove the trunk lid weatherstrip
(A).
•
|
Do not apply
sealant to the body. |
|
|
2. |
Installation is the reverse of
removal.
•
|
Install the weatherstrip
aligned with canter line (B). |
|
|
Trunk Lid Latch Replacement
1. |
Remove the trunk lid trim. |
2. |
Disconnect the trunk lid latch
connector (A). |
3. |
Disconnect the cable (B), then
loosen the latch assembly (C) mounting bolts and remove.
Tightening torque:6.9~10.8
N.m (0.7~1.1 kgf.m, 5.1~8.0 lb-ft)
|
|
4. |
Installation is the reverse of
removal.
•
|
Make sure the
trunk lid locks/unlocks and opens/closes properly. |
|
|
Trunk Lid Back Panel Replacement
• |
When prying with a flat-tip
screwdriver, wrap it with protective tape, and apply protective
tape around the related parts, to prevent damage. |
• |
Put on gloves to protect
your hands. |
|
1. |
Remove the trunk lid trim. |
2. |
After loosening the mounting
nuts, then disconnect the rear combination lamp connector (B). |
3. |
Remove the rear combination lamp
(A).
|
4. |
Loosen the trunk lid back panel
(A) mounting nuts.
|
5. |
Using a screwdriver or remover,
remove the trunk lid back panel (A).
|
6. |
Installation is the reverse of
removal.
•
|
Replace any damaged
clips. |
|
|
1.
After loosening the trunk lid
hinge (A) mounting bolt, adjust the trunk lid by moving it up or down, or
right or left.
2.
Adjust the trunk lid height by
turnin ...
See also:
1. TCM Connector and Terminal Function
...
Exhaust Manifold. Repair procedures
Removal and Installation
1.
Remove the engine cover.
2.
Disconnect the battery negative
terminal.
Tightening torque4.0 ~
6.0N.m (0.4 ~ 0.6kgf.m, 3.0 ~ ...
Inspection
Connecting Rod
1.
Check the connecting rod end
play.Using a feeler gauge, measure the end play while moving the connecting
rod back and forth.
End play :Standard : 0.10~ ...