Kia Optima: Replacement
The injector combustion seal should be replaced new one to
prevent leakage after removing the injector.
1. |
Remove the combustion seal (A) with a wire cutter.
Grip the sealing ring carefully, pull it
to form a small loop and then cut it. Be careful not to damage the surface of the
valve sleeve with the wire cutter. |
|
2. |
Before the assembly of the sealing ring the groove
must be cleaned using a clean cloth.
Any coking of the injector sealing surface must be
carefully removed with a brass-wire brush.
The surfaces of the new sealing ring must
be clean and free of grease. |
|
3. |
Place the combustion seal on the coneand pull downward
on the seal as indicatedin the photo.
Your fingers will work better forinstalling the Combustion
Seal overthe cone. |
4. |
Pull the seal downward until it is near thebottom
of the cone as shown in the photo.
|
5. |
Place the cone (with seal) on the end ofthe injector. Place the sizing tool (SST No.: 09353-2B000) overthe
cone. Make sure the tool flange istoward the seal as shown.
Press down on the tool to work the sealover the injector
and into the groove.
|
6. |
Because the seal will stretch as it goesover the
end of the injector, it will be a bitoversized after installation. By letting the injector and seal set for a fewminutes,
the seal may reduce in size.
Inspect the seal for damage before continuing.
|
7. |
Place the resizing tool (flange up) over theseal.
Twist the tool slightly while pushingdown over the seal. This should
reduce thesize of the seal.
Be careful not to apply engine oil on thecombustion
seal ring. |
|
8. |
Place injector into the head as shown.
|
9. |
Twist slightly while pressing the injectorinto position
in the head. This should complete the resizing of theseal.
Remove the injector and inspect the sealbefore completing
the injector installation process.
|
10. |
If the injector comes with a protective steelwasher
held in place by a spring clip; bothwill have to be removed before installation.
|
11. |
Install the Washer Seal onto injector withthe rubber
side (stepped) toward theinjector.
|
12. |
The stepped rubber side of the seal goes towards
the injector.
|
13. |
The flat washer side of the seal goes towards the
head.
|
Do not reuse the injector retaining clip, O-ring,
backup ring, washer seal or combustion sealring. Once an injector is
removed, the f ...
Description
Purge Control Solenoid Valve (PCSV) is installed on the surge
tank and controls the passage between the canister and the intake manifold.
It is a solenoid valve and is open when the ...
See also:
Inspection
1.
Connect the battery voltage and
check the blower motor rotation.
2.
If the blower motor voltage is
not operated well, substitute with a known-good blower m ...
Installation
1.
Install the cluster to the cluster
housing.
2.
Install the cluster fascia panel
and crash pad side garnish [LH].
3.
Install the crash pad lower pan ...
Description
Burglar Alarm SystemThe burglar alarm system is armed automatically after the
doors, hood, and trunk lid are closed and locked.
The system is set off when any of these things occur:
•
A ...