Kia Optima: Intercooler. Repair procedures - Intake And Exhaust System - Engine Mechanical System - Kia Optima TF 2011-2022 Service ManualKia Optima: Intercooler. Repair procedures

Removal and Installation

1. Disconnect the battery terminals. (Refer to Engine and transaxle assembly in this group)
2. Remove the air cleaner assembly and the intercooler inlet/outlet hoses. (Refer to Engine and transaxle assembly in this group)
3. Remove the battery and battery tray. (Refer to Engine and transaxle assembly in this group)
4. Remove the under covers. (Refer to Engine and transaxle assembly in this group)
5. Remove the intercooler upper mounting bracket (A).

Tightening torque

3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)


6. Remove the intercooler (A) after removing the air guide (B)

Tightening torque

Air guide bolts:

4.9 ~ 7.8 N.m (0.5 ~ 0.8 kgf.m, 3.6 ~ 5.8 lb-ft)

7. Installation is reverse order of removal.

Intercooler. Components and Components Location
Components   1. Recirculation hose 2. Intercooler inlet hose A 3. Intercooler inlet pipe 4. Intercooler inlet hose B 5. Recirculation Solenoid Valve 6. Boost press ...

Muffler. Components and Components Location
Components   1. Front muffler 2. Catalytic converter & center muffler assembly 3. Main muffler 4. Gasket 5. Hanger ...

See also:

Installation
Room Lamp 1. Reconnect the connector. 2. Install the room lamp assembly. 3. Install the lens. Vanity Lamp 1. Reconnect the vanity lamp connector ...

Troubleshooting
Troubleshooting SymptomSuspect AreaRemedy (Refer to page)Water leaks from sunroofDeteriorated roof lid weatherstripReplaceExcessive roof lid-to-body clearance and improperly fitted weatherstripAd ...

Rear safety belts
Two kinds of belts are provided: Lap/shoulder belts for people who sit on the outboard sides of the rear seat. A lap belt for people who sit in the center of the rear seat. Rear Lap/Should ...

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