Kia Optima: Intercooler. Repair procedures
Removal and Installation
| 1. |
Disconnect the battery terminals.
(Refer to Engine and transaxle assembly in this group) |
| 2. |
Remove the air cleaner assembly
and the intercooler inlet/outlet hoses. (Refer to Engine and transaxle assembly
in this group) |
| 3. |
Remove the battery and battery
tray. (Refer to Engine and transaxle assembly in this group) |
| 4. |
Remove the under covers. (Refer
to Engine and transaxle assembly in this group) |
| 5. |
Remove the intercooler upper
mounting bracket (A).
Tightening torque3.9 ~
5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)
|
|
| 6. |
Remove the intercooler (A) after
removing the air guide (B)
Tightening torqueAir guide
bolts:
4.9 ~ 7.8 N.m (0.5 ~ 0.8 kgf.m, 3.6 ~ 5.8 lb-ft)
|
|
| 7. |
Installation is reverse order
of removal. |
Components
1. Recirculation hose
2. Intercooler inlet hose A
3. Intercooler inlet pipe
4. Intercooler inlet hose B
5. Recirculation Solenoid Valve
6. Boost press ...
Components
1. Front muffler
2. Catalytic converter & center muffler assembly
3. Main muffler
4. Gasket
5. Hanger
...
See also:
Installation
Room Lamp
1.
Reconnect the connector.
2.
Install the room lamp assembly.
3.
Install the lens.
Vanity Lamp
1.
Reconnect the vanity lamp connector ...
Troubleshooting
Troubleshooting
SymptomSuspect AreaRemedy (Refer to page)Water leaks from sunroofDeteriorated roof lid weatherstripReplaceExcessive roof lid-to-body clearance and improperly fitted weatherstripAd ...
Rear safety belts
Two kinds of belts are provided:
Lap/shoulder belts for people who sit on the outboard sides of the rear
seat.
A lap belt for people who sit in the center of the rear seat.
Rear Lap/Should ...
Intercooler. Components and Components Location
Muffler. Components and Components Location