Kia Optima: Disassembly

1.	Disconnect the M-terminal (A) on the magnet switch assembly (B). [REMY] [VALEO]

2.	After loosening the screws (A), detach the magnet switch assembly (B). [REMY] [VALEO]

3.	Loosen the through bolts (A). [REMY] [VALEO]

4.	Remove the brush holder assembly (A), yoke (B) and armature (C). [REMY] [VALEO]

5.	REMY : Remove the lever plate (B) and lever packing (A). VALEO : Remove the lever stop (A).

6.	Remove the packing (A) and shield (B). (REMY only)

7.	Disconnect the planet gear (A). (REMY only)

8.	Disconnect the planet shaft assembly (or reducer assembly) (A) and lever (B). [REMY] [VALEO]

9.	Press the stopper (A) using a socket (B).

10.	After removing the stop ring (A) using stop ring pliers (B).

11.	Disconnect the stopper (A), overrunning clutch (B), internal gear (C), planet shaft (or drive shaft) (D) and/or gasket sheet (E). [REMY] [VALEO]

12.

Reassembly is the reverse of disassembly.

Using a suitable pulling tool (A), pull the overrunning clutch stopper (C) over the stop ring (B).

Removal and Installation

1. Remove the engine cover. 2. Disconnect the battery negative terminal (A). Tightening torque :4.0 ~ 6.0N.m (0.4 ~ 0.6kgf.m, 3.0 ~ 4.4lb-ft) ...

Inspection

Armature Inspection And Test 1. Remove the starter. 2. Disassemble the starter as shown at the beginning of this procedure. ...

See also:

Inspection
1. Turn ignition switch OFF. 2. Disconnect the oil temperature sensor connector. 3. Measure resistance between sensor signal terminal and sensor g ...

Fuses
A vehicleâ€™s electrical system is protected from electrical overload damage by fuses. This vehicle has two fuse panels, one located in the driverâ€™s side kick panel, the other in the engine c ...

Removal
1. Remove the rear wheel & tire. Tightening torque:88.3 ~ 107.9N.m(9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft) ...

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