Kia Optima: Replacements
Movable glass Replacement
| 1. |
Open the movable glass fully. |
| 2. |
Remove the folding cover (A).
|
| 3. |
After loosening the mounting
screws, then remove the movable glass (A).
| •
|
Do not damage
the screws. |
|
|
| 4. |
Installation is the reverse of
removal. |
Motor Replacement
| • |
Confirm the position
of guide whether it is closed or not when you remove the motor. |
|
| 1. |
Remove the roof trim. (Refer
to the BD group - "Roof Trim")
|
| 2. |
After loosening the mounting
screws, then remove the motor (A).
|
| 3. |
Installation is the reverse of
removal.
| •
|
Make sure to
initialize the motor. |
|
|
Wind deflector Replacement
| 1. |
Open the movable glass fully. |
| 2. |
Using a screwdriver or remover,
remove the roof molding (A).
| •
|
Roof molding
needs to be changed to insure product quality. |
|
|
| 3. |
Remove the wind deflector mounting
bracket (A).
|
| 4. |
Remove the wind deflector bar
(A).
|
| 5. |
Installation is the reverse of
removal. |
Roll Blind Replacement
| 1. |
After loosening the mounting
screws, then remove the roll blind lower bracket (A).
|
| 2. |
Remove the roll blind (A) by
pulling it at a right angle.
| •
|
When your removing
it, be careful of the roll blind edge that (C) is up against
the frame of the vehicle because it has tension on it. |
|
|
| 1. |
Installation of the roll blind
(A).
| •
|
When you assemble
the roll blind bracket, install the roll blind by pulling
about 15~20cm (5.9055~7.8740 inch) out because the screw
(B) is up against the roll blind. |
| •
|
When the tension
of roll blind is removed, push an edge (C), turn it counter
clockwise 19~21. Install it by removing the tension (at
rest). |
|
|
| 2. |
Install the screws to the roll
blind lower bracket (A).
|
Panoramaroof Assembly Replacement
| 1. |
Remove the following items :
| A. |
Front seat (Refer to
the BD group - "Front Seat")
|
| B. |
Rear seat (Refer to
the BD group - "Rear Seat")
|
| C. |
Interior trim (Refer
to the BD group - "Interior Trim")
|
| D. |
Roof trim (Refer to
the BD group - "Roof Trim")
|
| E. |
Rear window glass (Refer
to the BD group - "Rear Window Glass")
|
| F. |
Roof antenna (Refer
to the BE group - "AVN Head Unit")
|
|
| 2. |
Loosen the panoramaroof mounting
nuts (A).
Tightening torque :6.9
~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)
|
[Front]
![[Rear]](images/books/1521/svgbd0275d.gif)
[Rear]
|
| 3. |
Using a screwdriver or remover,
remove the roof molding (A).
| •
|
Roof molding
needs to be changed to insure product quality. |
|
|
| 4. |
Open the movable glass fully. |
| 5. |
Remove the wind deflector mounting
bracket (A).
|
| 6. |
Remove the wind deflector bar
(A).
|
| 7. |
Attach the tape to front glass
(A). |
| 8. |
Using a pliers (B), grab the
front glass (A) edge and break.
| •
|
Wear safety goggles
and eye protection. Watch out for glass. |
|
| •
|
Front glass is
need to changed to new product surely. |
|
|
| 9. |
Remove the front glass (A).
|
| 10. |
Open the space between chassis
and sunroof using flathead screwdriver, and then cut the sealant of front
using a tool (09816-2P121, 09816-2P122).
| •
|
This blade has
a inclination to push upward.(09816-2P121, 09816-2P122) |
| •
|
This blade has
a inclination to push downward. (09816-2P123, 09816-2P124) |
|
| •
|
Be careful not
to damage the panoramaroof when inserting tools between
the chassis and panoramaroof. |
|
|
| 11. |
Open the space between chassis
and sunroof using flathead screwdriver, and then cut the sealant of aside
using a tool (09816-2P121, 09816-2P122).
| •
|
This blade has
a inclination to push upward.(09816-2P121, 09816-2P122) |
| •
|
This blade has
a inclination to push downward. (09816-2P123, 09816-2P124) |
|
| •
|
Be careful not
to damage the panoramaroof when inserting tools between
the chassis and panoramaroof. |
|
|
| 12. |
Open the space between chassis
and sunroof using flathead screwdriver, and then cut the sealant of rear
using a tool (09816-2P127).
| •
|
Be careful of
breaking center hole (B). |
| •
|
Be careful of
breaking nut hole (C). |
|
| •
|
Be careful not
to damage the panoramaroof when inserting tools between
the chassis and panoramaroof. |
|
|
| 13. |
Cut the tape between the panoramaroof
and the body. remove the panoramaroof (A).
| •
|
Work with a minimum
of four persons when lifting the panoramaroof on or off
the vehicle. |
|
|
| 1. |
With a knife, scrape the old
adhesive smooth to a thickness of about 2mm (0.08 in.) on the bonding surface
around the entire panoramaroof opening flange
| •
|
Do not scrape
down to the painted surface of the body; damaged paint will
interfere with proper bonding. |
| •
|
Remove the rubber
dam and fasteners from the body. |
| •
|
Mask off surrounding
surfaces before painting. |
|
|
| 2. |
Clean the body bonding surface
with a sponge dampened in alcohol. After cleaning, keep oil, grease and
water from getting on the clean surface.
|
| 3. |
Remove left glasses parts of
panoramaroof panel (A) by using a cutter knife (B).
|
| 4. |
With a sponge, apply a light
coat of body primer to the original adhesive remaining around the windshield
opening flange. Let the body primer dry for at least 10 minutes :
| •
|
Do not apply
glass primer to the body, and be careful not to mix up glass
and body primer sponges. |
| •
|
Never touch the
primed surfaces with your hands. |
| •
|
Mask off surrounding
surfaces before painting. |
|
|
| 5. |
Apply a light coat of glass primer
to the outside of the fasteners.
| •
|
Never touch the
primed surface with your hand. If you do, the adhesive may
not bond to the glass properly, causing a leak after the
windshield glass is installed. |
| •
|
Do not apply
body primer to the glass. |
| •
|
Keep water, dust,
and abrasive materials away from the primer. |
|
|
| 6. |
Pack adhesive into the cartridge
without air pockets to ensure continuous delivery. Put the cartridge in
a caulking gun, and run a bead of sealant (B) around the edge of the panoramaroof
(A) as shown. Apply the adhesive within 30 minutes after applying the glass
primer. Make a slightly thicker bead at each corner.
|
| 7. |
Fix the panoramaroof to center
hall (A) of body, carefully install the panoramaroof to the body frame.
| •
|
Work with a minimum
of four persons when lifting the panoramaroof on or off
the vehicle. |
|
|
| 8. |
Check the Clearance and gap for
each side after installing the panoramaroof.
Section
|
Clearance
|
Gap
|
Front edge
|
A-A
|
2 ± 1 mm
|
4.9 ± 1 mm
|
(0.0787 ± 0.0394 in)
|
(0.1929 ± 0.0394 in)
|
Rear edge
|
B-B
|
1.2 ± 1 mm
|
4.5 ± 1 mm
|
(0.0472 ± 0.0394 in)
|
(0.1772 ± 0.0394 in)
|
Side edge
|
C-C
|
0 ± 1 mm
|
4.1 ± 1 mm
|
(0 ± 0.0394 in)
|
(0.1614 ± 0.0394 in)
|
|
| 9. |
Install the nuts (A) to the panormaroof.
Tightening torque :6.9
~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)
|
[Front]
![[Rear]](images/books/1521/svgbd0287d.gif)
[Rear]
|
| 10. |
Open the movable glass fully. |
| 11. |
Pack adhesive into the cartridge
without air pockets to ensure continuous delivery. Put the cartridge in
a caulking gun, and run a bead of sealant (B) around the edge of the front
glass (A) as shown. Apply the adhesive within 30 minutes after applying
the glass primer. Make a slightly thicker bead at each corner
|
| 12. |
Install the front glass (A).
|
| 13. |
Install the wind deflector bar
(A).
|
| 14. |
Install the wind deflector mounting
bracket (A).
|
| 15. |
Install the roof molding (A).
| •
|
Roof molding
needs to be changed to insure product quality. |
|
|
| 16. |
Close the movable glass fully. |
| 17. |
Check the Clearance and gap for
each side after installing the front glass (A).
Section
|
Clearance
|
Gap
|
Front edge
|
A-A
|
2 ± 1 mm
|
4.9 ± 1 mm
|
(0.0787 ± 0.0394 in)
|
(0.1929 ± 0.0394 in)
|
Rear edge
|
B-B
|
0 ± 1 mm
|
5.7 ± 1 mm
|
(0 ± 0.0394 in)
|
(0.2244 ± 0.0394 in)
|
Side edge
|
C-C
|
0 ± 1 mm
|
0 mm
|
(0 ± 0.0394 in)
|
(0 in)
|
|
| 18. |
Scrape or wipe the excess adhesive
off with a putty knife or towel. To remove adhesive from a painted surface
or the windshield, wipe with a soft shop towel dampened with alcohol. |
| 19. |
Let the adhesive dry for at least
one hour, then spray water over the roof and check for leaks. If a leak
occurs, let it dry, then seal with sealant :
| A. |
Let the vehicle stand
for at least four hours after windshield installation. If the vehicle
must be driven within 4 hours, it must be driven slowly. |
| B. |
Keep the windshield dry
for the first hour after installation. |
|
| 20. |
Reinstall all remaining removed
parts. Install the rearview mirror after the adhesive has dried thoroughly.
Advise the customer not to do the following things for two the three days
:
| A. |
Slam the door with all
the windows rolled up. |
| B. |
Twist the body excessively
(such as when going in and out of driveways at an angle or driving
over rough, uneven roads). |
|
| 21. |
Installation the following items
| A. |
Roof antenna (Refer
to the BE group - "AVN Head Unit")
|
| B. |
Rear window glass (Refer
to the BD group - "Rear Window Glass")
|
| C. |
Roof trim (Refer to
the BD group - "Roof Trim")
|
| D. |
Interior trim (Refer
to the BD group - "Interior Trim")
|
| E. |
Rear seat (Refer to
the BD group - "Rear Seat")
|
| F. |
Front seat (Refer to
the BD group - "Front Seat")
|
|
Inspect Glass Alignment
1.
Check for abnormal noise or bending
during operation.
2.
With the sunroof fully closed,
check for water leakage.
3.
The roof ...
Adjustment