Kia Optima: Replacements - Panoramaroof. Repair procedures - Exterior - Body (Interior and Exterior) - Kia Optima TF 2011-2018 Service ManualKia Optima: Replacements

Movable glass Replacement

1. Open the movable glass fully.
2. Remove the folding cover (A).

3. After loosening the mounting screws, then remove the movable glass (A).
Do not damage the screws.

4. Installation is the reverse of removal.
Motor Replacement
Confirm the position of guide whether it is closed or not when you remove the motor.
1. Remove the roof trim.

(Refer to the BD group - "Roof Trim")

2. After loosening the mounting screws, then remove the motor (A).

3. Installation is the reverse of removal.
Make sure to initialize the motor.
Wind deflector Replacement
1. Open the movable glass fully.
2. Using a screwdriver or remover, remove the roof molding (A).
Roof molding needs to be changed to insure product quality.

3. Remove the wind deflector mounting bracket (A).

4. Remove the wind deflector bar (A).

5. Installation is the reverse of removal.
Roll Blind Replacement
[Removal]
1. After loosening the mounting screws, then remove the roll blind lower bracket (A).

2. Remove the roll blind (A) by pulling it at a right angle.
When your removing it, be careful of the roll blind edge that (C) is up against the frame of the vehicle because it has tension on it.

[Installation]
1. Installation of the roll blind (A).
When you assemble the roll blind bracket, install the roll blind by pulling about 15~20cm (5.9055~7.8740 inch) out because the screw (B) is up against the roll blind.
When the tension of roll blind is removed, push an edge (C), turn it counter clockwise 19~21. Install it by removing the tension (at rest).

2. Install the screws to the roll blind lower bracket (A).

Panoramaroof Assembly Replacement
[Removal]
1. Remove the following items :
A. Front seat

(Refer to the BD group - "Front Seat")

B. Rear seat

(Refer to the BD group - "Rear Seat")

C. Interior trim

(Refer to the BD group - "Interior Trim")

D. Roof trim

(Refer to the BD group - "Roof Trim")

E. Rear window glass

(Refer to the BD group - "Rear Window Glass")

F. Roof antenna

(Refer to the BE group - "AVN Head Unit")

2. Loosen the panoramaroof mounting nuts (A).

Tightening torque :

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)


[Front]

[Rear]

[Rear]

3. Using a screwdriver or remover, remove the roof molding (A).
Roof molding needs to be changed to insure product quality.

4. Open the movable glass fully.
5. Remove the wind deflector mounting bracket (A).

6. Remove the wind deflector bar (A).

7. Attach the tape to front glass (A).
8. Using a pliers (B), grab the front glass (A) edge and break.
Wear safety goggles and eye protection. Watch out for glass.

Front glass is need to changed to new product surely.
9. Remove the front glass (A).

10. Open the space between chassis and sunroof using flathead screwdriver, and then cut the sealant of front using a tool (09816-2P121, 09816-2P122).
This blade has a inclination to push upward.(09816-2P121, 09816-2P122)
This blade has a inclination to push downward. (09816-2P123, 09816-2P124)

Be careful not to damage the panoramaroof when inserting tools between the chassis and panoramaroof.
11. Open the space between chassis and sunroof using flathead screwdriver, and then cut the sealant of aside using a tool (09816-2P121, 09816-2P122).
This blade has a inclination to push upward.(09816-2P121, 09816-2P122)
This blade has a inclination to push downward. (09816-2P123, 09816-2P124)

Be careful not to damage the panoramaroof when inserting tools between the chassis and panoramaroof.
12. Open the space between chassis and sunroof using flathead screwdriver, and then cut the sealant of rear using a tool (09816-2P127).
Be careful of breaking center hole (B).
Be careful of breaking nut hole (C).

Be careful not to damage the panoramaroof when inserting tools between the chassis and panoramaroof.
13. Cut the tape between the panoramaroof and the body. remove the panoramaroof (A).
Work with a minimum of four persons when lifting the panoramaroof on or off the vehicle.

[Installation]
1. With a knife, scrape the old adhesive smooth to a thickness of about 2mm (0.08 in.) on the bonding surface around the entire panoramaroof opening flange
Do not scrape down to the painted surface of the body; damaged paint will interfere with proper bonding.
Remove the rubber dam and fasteners from the body.
Mask off surrounding surfaces before painting.

2. Clean the body bonding surface with a sponge dampened in alcohol. After cleaning, keep oil, grease and water from getting on the clean surface.

3. Remove left glasses parts of panoramaroof panel (A) by using a cutter knife (B).

4. With a sponge, apply a light coat of body primer to the original adhesive remaining around the windshield opening flange. Let the body primer dry for at least 10 minutes :
Do not apply glass primer to the body, and be careful not to mix up glass and body primer sponges.
Never touch the primed surfaces with your hands.
Mask off surrounding surfaces before painting.

5. Apply a light coat of glass primer to the outside of the fasteners.
Never touch the primed surface with your hand. If you do, the adhesive may not bond to the glass properly, causing a leak after the windshield glass is installed.
Do not apply body primer to the glass.
Keep water, dust, and abrasive materials away from the primer.

6. Pack adhesive into the cartridge without air pockets to ensure continuous delivery. Put the cartridge in a caulking gun, and run a bead of sealant (B) around the edge of the panoramaroof (A) as shown. Apply the adhesive within 30 minutes after applying the glass primer. Make a slightly thicker bead at each corner.

7. Fix the panoramaroof to center hall (A) of body, carefully install the panoramaroof to the body frame.
Work with a minimum of four persons when lifting the panoramaroof on or off the vehicle.

8. Check the Clearance and gap for each side after installing the panoramaroof.
Section
Clearance
Gap
Front edge
A-A
2 1 mm
4.9 1 mm
(0.0787 0.0394 in)
(0.1929 0.0394 in)
Rear edge
B-B
1.2 1 mm
4.5 1 mm
(0.0472 0.0394 in)
(0.1772 0.0394 in)
Side edge
C-C
0 1 mm
4.1 1 mm
(0 0.0394 in)
(0.1614 0.0394 in)

9. Install the nuts (A) to the panormaroof.

Tightening torque :

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)


[Front]

[Rear]

[Rear]

10. Open the movable glass fully.
11. Pack adhesive into the cartridge without air pockets to ensure continuous delivery. Put the cartridge in a caulking gun, and run a bead of sealant (B) around the edge of the front glass (A) as shown. Apply the adhesive within 30 minutes after applying the glass primer. Make a slightly thicker bead at each corner

12. Install the front glass (A).

13. Install the wind deflector bar (A).

14. Install the wind deflector mounting bracket (A).

15. Install the roof molding (A).
Roof molding needs to be changed to insure product quality.

16. Close the movable glass fully.
17. Check the Clearance and gap for each side after installing the front glass (A).
Section
Clearance
Gap
Front edge
A-A
2 1 mm
4.9 1 mm
(0.0787 0.0394 in)
(0.1929 0.0394 in)
Rear edge
B-B
0 1 mm
5.7 1 mm
(0 0.0394 in)
(0.2244 0.0394 in)
Side edge
C-C
0 1 mm
0 mm
(0 0.0394 in)
(0 in)

18. Scrape or wipe the excess adhesive off with a putty knife or towel. To remove adhesive from a painted surface or the windshield, wipe with a soft shop towel dampened with alcohol.
19. Let the adhesive dry for at least one hour, then spray water over the roof and check for leaks. If a leak occurs, let it dry, then seal with sealant :
A. Let the vehicle stand for at least four hours after windshield installation. If the vehicle must be driven within 4 hours, it must be driven slowly.
B. Keep the windshield dry for the first hour after installation.
20. Reinstall all remaining removed parts. Install the rearview mirror after the adhesive has dried thoroughly. Advise the customer not to do the following things for two the three days :
A. Slam the door with all the windows rolled up.
B. Twist the body excessively (such as when going in and out of driveways at an angle or driving over rough, uneven roads).
21. Installation the following items
A. Roof antenna

(Refer to the BE group - "AVN Head Unit")

B. Rear window glass

(Refer to the BD group - "Rear Window Glass")

C. Roof trim

(Refer to the BD group - "Roof Trim")

D. Interior trim

(Refer to the BD group - "Interior Trim")

E. Rear seat

(Refer to the BD group - "Rear Seat")

F. Front seat

(Refer to the BD group - "Front Seat")


Panoramaroof. Repair procedures
...

Adjustment
Inspect Glass Alignment 1. Check for abnormal noise or bending during operation. 2. With the sunroof fully closed, check for water leakage. 3. The roof ...

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