Kia Optima: Special Service Tools - Brake SystemKia Optima: Special Service Tools

Special Service Tools
Tool Name / Number
Illustration
Description
09581-11000
Piston expander

Personal Protective Equipment

Used when spreading the front and rear brake piston.
09580-3D100
Air bleeding tool

Personal Protective Equipment

Used when bleeding the air in the brake system.
0k585-E8100
Air bleeding tool

Personal Protective Equipment

Used when bleeding the air in the brake system.


Personal Protective Equipment
Name
Illustration
Description
Insulation glove

the high voltage components with insulation sheet to prevent people who

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

the high voltage components with insulation sheet to prevent people who

Used when inspecting or working on the high voltage components
Insulation clothes

the high voltage components with insulation sheet to prevent people who

Insulation helmet

the high voltage components with insulation sheet to prevent people who

Safety glasses

the high voltage components with insulation sheet to prevent people who

Used in the case below
• During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen.
• During working on the high voltage battery pack assembly.
Face shield

the high voltage components with insulation sheet to prevent people who

Insulation mat

the high voltage components with insulation sheet to prevent people who

Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet

the high voltage components with insulation sheet to prevent people who

Covering
the high voltage components with insulation sheet to prevent people who don’t wear the personal protective equipment from safety accidents.


Specifications
Specifications ItemSpecificationFront disc brakeTypeVentilated discDisc O.D.O 300 mm (11.81 in)Disc thickness28 mm (1.10 in)Caliper pistonSingleCylinder I.D.O 60 mm (2.36 in)Rear disc brakeTypeSo ...

Troubleshooting
Troubleshooting SymptomSuspect AreaReferenceLower pedal or spongy pedal1. Integrated Brake Actuation Unit (Air in)air·bleed2. AHB system (Fluid leaks)replace3. Piston seals in IBAU (Worn or dama ...

See also:

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Outside thermometer
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