Kia Optima: Special Service Tools - Engine Mechanical SystemKia Optima: Special Service Tools

Special Service Tools
Tool (Number and name)
Illustration
Use
Crankshaft front oil seal installer
(09214-3K000)
(09231-H1100)

Installation of the front oil seal
A : 09214-3K000 (installer)
B : 09231-H1100 (handle)
Valve stem seal installer
(09222-4A000)

Installation of the valve stem seal
Valve spring compressor
(09222-3K000)
(09222-3K100)

Removal and installation of the intake or exhaust valve
A : 09222-3K000 (compressor)
B : 09222-3K100 (holder)
Crankshaft rear oil seal installer
(09214-3K100)
(09231-H1100)

Installation of the crankshaft rear oil seal
A : 09214-3K100 (installer)
B : 09231-H1100 (handle)
Torsion damper stopper
(09231-3D100)
(09231-3D200)

Removal and installation of crankshaft pully bolt.
A : 09231-3D100 (Ring gear stopper)
B : 09231-3D200 (Torsion damper stopper adapter)
Torque angle adapter
(09221-4A000)

Installation of bolts & nuts needing an angular method of adjustment.
Timing chain tensioner ratchet holder
(09240-2G000)

Timing chain tension release in vehicle inspection and adjustment of valve clearance.
Oil pan remover
(09215-3C000)

Removal of oil pan
Drive belt installer
(09252-03200)

Installation of the water pump drive belt
Drive belt remover
(09252-3D100)

Removal of the water pump drive belt


Personal Protective Equipment
Name
Illustration
Description
Insulation glove

the high voltage components with insulation sheet to prevent people who

Used when inspecting or working on the high voltage components
[Insulation performance : 1000V / 300A or above]
Insulation shoes

the high voltage components with insulation sheet to prevent people who

Used when inspecting or working on the high voltage components
Insulation clothes

the high voltage components with insulation sheet to prevent people who

Insulation helmet

the high voltage components with insulation sheet to prevent people who

Safety glasses

the high voltage components with insulation sheet to prevent people who

Used in the case below
• During Removal & installation or inspection of the high voltage battery terminals or wiring, which spark might happen.
• During working on the high voltage battery pack assembly.
Face shield

the high voltage components with insulation sheet to prevent people who

Insulation mat

the high voltage components with insulation sheet to prevent people who

Putting the removed high voltage components on the insulation mat to prevent safety accidents.
Insulation sheet

the high voltage components with insulation sheet to prevent people who

Covering
the high voltage components with insulation sheet to prevent people who don’t wear the personal protective equipment from safety accidents.


Compression Test
Compression Pressure Inspection     If the there is lack of power, excessive oil consumption or poor fuel economy, measure the compression pressure.   & ...

Troubleshooting
Troubleshooting SymptionSuspect areaRemedyEngine misfire with abnormal internal lower engine noises.Worn crankshaft bearingsLoose or out of specification engine flywheelReplace the crankshaft and ...

See also:

Specifications
Specifications Item Specification Master cylinder Type Single Cylinder I.D. 22.22mm Piston st ...

Injector Description and Operation
Description Based on information from various sensors, the ECM can calculate the fuel amount to be injected. The fuel injector is a solenoid-operated valve and the fuel injection amount is cont ...

Installation
1. Make sure of the length of compressor mounting bolts, and then tighten it A→B→C→D order. Tightening torque :20.0~32.9N.m (2.04~3.36kgf.m, 14.7~24 ...

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